Integrated
Bindery Systems

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Dynamic micro perforator DMP-100/DMP-101 Datasheet

The Smart-binder DMP-100 (or DMP-101) dynamic perforator can perforate any sheet at any place based upon a barcode input. All perforations run parallel to the folded sheet edge (booklet spine).

Smart-binder with DMP-100 dynamic perforator, with CIF-102 cover feeder
DMP-100 dynamic perforator

Smart-binder

The DMP-100 comes with 2 perforation rotary knives and the DMP-101 has 4 perforation rotary knives. Each rotary knife is activated by a single extra digit in the standard IBIS sheet barcode, so that each side of the sheet can be perforated (or not) on command.

A variety of different perforation rotary knives are available ranging from micro-perf, up to a very coarse perf. (see two standard options below). The DMP makes it easy to incorporate selective "pull-out" sheets into the finished booklet.

DMP-100 closeup, and perforation lines
DMP Dynamic perforation unit mounted between
infeed conveyor and scoring module
Perforation lines allow
any shseet to be easily
torn out. May be applied
selectively to specific sheets
DMP-100 rotary perforator knife actuators
DMP-100 rotary
perforator knife actuators

Rotary perforation knife options:


Normal perf Part no. F314052 (Slot=1.70mm, Bridge=1.00mm)
Micro perf Part No. F314358 (Slot=0.28mm, Bridge=0.23mm)

The slot is the perforator cut and the bridge is the distance between cuts, as shown below:

DMP-100 perforator cut and the bridge and slot dimensions
Perforator line
Booklet sheet
Bridge
dimension
Slot
dimension

The DMP-100 module adds 320mm to the length of the Smart-binder system and requires a 5-bar external high-pressure air supply. The minimum distance from the perf line to the sheet center-fold is 6mm (0.24”).

Floor Plans

Floor plan of the Smart-binder with DMP-100 perforator View
Floor plan of the Smart-binder with DMP-100 and SB-097 sheet pile feeder View

Videos

Sheets passing through the DMP-100 module and being perforated View
Selective tear-out sheet provided by the DMP-100 perforator module View